Battery Testing - V&V Engineer
Job Description
What You Will Do
• Test Planning & Strategy: Author comprehensive Design Verification Plans (DVPs), test procedures, and test cases for battery cells, modules, and full high-voltage packs.
• Aerospace Compliance: Own the execution and documentation of regulatory testing, specifically targeting RTCA DO-311 (Minimum Operational Performance Standards for Rechargeable Lithium Battery Systems) and SAE ARP 7131 protocols.
• Daily Lab Operations: Program and operate high-power battery cyclers and environmental thermal chambers to simulate real-world flight profiles, charge/discharge cycles, and environmental extremes.
• BMS Validation: Validate Battery Management System (BMS) performance, including cell balancing, state-of-charge (SoC) accuracy, state-of-health (SoH) tracking, and safety fault triggers.
• Safety & Risk Mitigation: Enforce high-voltage (HV) safety protocols within the testing lab. Complete hazard analyses and design test setups that mitigate risks associated with thermal runaway or electrical faults.
• Testing : Create & execute test plans. Analyze collected data, extract insights from the data / participate in reviews.
• BMS HIL Testing : Perform Hardware In the Loop (HiL) testing for the BMS functionality. Quantify measurement accuracies, ensure complete battery system validation against the requirements.
Requirements
What We Are Looking For (Must-Haves)
• Experience: 3 to 5 years of hands-on experience in battery validation, testing, or hardware-in-the-loop (HIL) environments (Aerospace or EV sectors preferred).
• Equipment Mastery: Practical experience operating and programming industrial Battery Cyclers (e.g., Arbin, Neware, Chroma, or Bitrode) and Thermal Chambers.
• Standard Familiarity: Strong working knowledge of standard test planning frameworks, test reporting, and data analysis.
• HV Safety Awareness: Deep awareness of high-voltage system risks, safety barriers, and emergency containment procedures. Formal HV safety certifications are highly preferable.
• Abuse testing : Ideal candidate should have performed abuse testing on module / pack level to validate NTP (no thermal runaway propagation).
Preferred Skills (Good-to-Have)
• Direct exposure to or understanding of RTCA DO-311 or SAE ARP 7131 / ARP 4761 testing requirements.
• Familiarity with BMS communication protocols (CAN, CAN-FD) and data logging tools
Experience Level: 3–5 Years.
