Manufacturing Process Engineer
Mechanical Engineer experience in Li-Ion Battery Pack design, development and testing. (with automotive background)
EDUCATION:
• BE/B.TECH in Mechanical Engineering/equivalent
EXPERIENCE:
• to 7 Years of experience in Mechanical design, development, prototype development and testing preferably having experience in automotive background.
RESPONSIBILITIES:
• Analyze the customer requirements, standards, product requirements and prepare detailed mechanical requirement specification.
• Prepare mechanical design for Battery pack assembly – Plastic enclosures, sheet metal brackets, Die-cast part, Busbars, Insulation sheet design, sealing, assembly techniques, etc. using SolidWorks.
• Estimation of effort and planning for Mechanical design and development.
• Coordinate with Circuit team to prepare design layout for electrical components like – Circuit board, relay, fuse, wiring harness, etc.
• Perform design calculations like clearance-creepage, stack-up analysis, glue dozing quantity, screw selection based on strength, Thermal calculations, gasket or sealant design etc.
• Apply Design For Manufacturing and Design For Assembly guidelines in the design to meet manufacturing and Assembly requirements
• Plan/strategize for the required analysis for analytical verification of concepts.
• Analyze the Risk in the design by FMEA methodology in accordance with AIAG-VDA approach.
• Prepare 2D Manufacturing drawings, conduct tolerance stack-up studies.
• Prepare test plans, test cases and testing of battery components to confirm the requirements.
SKILLSETS:
• Experience in executing the Automotive project as per process standard – IATF16949
• Experience in completing at least one product from Requirements to mass production
• Expertise in SolidWorks CAD Software and knowledge in any simulation software
• Experience in plastic, sheetmetal, Busbar, sealing design and Die-casting.
• Exposure in thermal cooling design techniques.
• Knowledge in material selection based on various properties.
• Experience in sealing design techniques based on Ingress protection (IP) rating
• Experience in GDT and Tolerance Stack-up studies
• Knowledge in design/product validation testing
• Exposure in manufacturing techniques – Injection molding, stamping, machining, etc.
• Knowledge of automotive Li-Ion Battery test and regulatory standards – ISO, IEC, UN
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EDUCATION:
• BE/B.TECH in Mechanical Engineering/equivalent
EXPERIENCE:
• to 7 Years of experience in Mechanical design, development, prototype development and testing preferably having experience in automotive background.
RESPONSIBILITIES:
• Analyze the customer requirements, standards, product requirements and prepare detailed mechanical requirement specification.
• Prepare mechanical design for Battery pack assembly – Plastic enclosures, sheet metal brackets, Die-cast part, Busbars, Insulation sheet design, sealing, assembly techniques, etc. using SolidWorks.
• Estimation of effort and planning for Mechanical design and development.
• Coordinate with Circuit team to prepare design layout for electrical components like – Circuit board, relay, fuse, wiring harness, etc.
• Perform design calculations like clearance-creepage, stack-up analysis, glue dozing quantity, screw selection based on strength, Thermal calculations, gasket or sealant design etc.
• Apply Design For Manufacturing and Design For Assembly guidelines in the design to meet manufacturing and Assembly requirements
• Plan/strategize for the required analysis for analytical verification of concepts.
• Analyze the Risk in the design by FMEA methodology in accordance with AIAG-VDA approach.
• Prepare 2D Manufacturing drawings, conduct tolerance stack-up studies.
• Prepare test plans, test cases and testing of battery components to confirm the requirements.
SKILLSETS:
• Experience in executing the Automotive project as per process standard – IATF16949
• Experience in completing at least one product from Requirements to mass production
• Expertise in SolidWorks CAD Software and knowledge in any simulation software
• Experience in plastic, sheetmetal, Busbar, sealing design and Die-casting.
• Exposure in thermal cooling design techniques.
• Knowledge in material selection based on various properties.
• Experience in sealing design techniques based on Ingress protection (IP) rating
• Experience in GDT and Tolerance Stack-up studies
• Knowledge in design/product validation testing
• Exposure in manufacturing techniques – Injection molding, stamping, machining, etc.
• Knowledge of automotive Li-Ion Battery test and regulatory standards – ISO, IEC, UN